Form Fleece

With a look and feel reminiscent of felted wool, Form Fleece is a highly moldable PET fiber capable of forming complex, 3-D shapes. In addition to its warm texture, Form Fleece offers both sound-absorbing and light-weight qualities that make it well suited for furniture, lighting, architecture, transportation, and other applications.

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Attributes

Manufacturing

Production

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Form Fleece
Attributes

Form Fleece is a polyester and bico fiber blend, needle-punched into a nonwoven mat, customizable for color, acoustics, reflectivity, and fire safety.

Complex Curvature

Can be bent or curved in multiple directions, creating compound surfaces.

Deep-Draw Shapes

Can take shapes significantly deeper than its width or diameter.

Light Weight

Low in mass per unit area, while maintaining tensile strength and durability.

Sound Absorption

Form Fleece molded PET felt products are shaped in unique ways, like this deep geometric pattern.

Durability

Can withstand stresses without significant loss of performance or structure.

Naturally reduces sound waves by trapping and dissipating acoustic energy.

In-Mold Patterning

Texture, pattern, and designs can be directly formed into Form Fleece during the molding process.

Form Fleece molded felt products are made from recycled PET bottles. At the end of their useful life, Molded PET felt products can be recycled again.

Recycled & Recycable

Form Fleece begins and ends as a recycled material. It starts as discarded PET bottles—cleaned, shredded, melted, and spun into the fibers of the mats we mold. At the end of its life, Form Fleece can be recycled again, starting the cycle anew. A truly sustainable story.

Form Fleece
Manufacturing

Form Fleece parts are made through a multi-step process combining automation and manual operations, producing durable, precisely shaped parts with excellent finish and integrity.